Tianjin Dingjia 3GR36×6A

Home > Manufacturer > Tianjin Dingjia > 3G >

3GR36×6A
product description
 

 

 

The working principle of one and three screw pumps

    The screw pump transports liquid by virtue of the change in volume of the screw intermeshing space. When the screw rotates, the sealing line at one end of the suction chamber continuously moves axially to one end of the discharge chamber, so that the volume of the suction chamber increases, the pressure decreases, and the liquid enters the suction chamber along the suction pipe under pressure differential action. With the rotation of the screw, the liquid in the sealing chamber is continuously and uniformly moved in the axial direction to the discharge chamber, and the liquid is discharged as the volume of one end of the discharge chamber is gradually reduced. 
   The screw pump is a positive displacement pump and its pressure is determined by the total resistance of the piping system to which it is connected.

Second, the characteristics of the screw pump: 
         1 excellent self-priming performance. 
         2 The flow rate is almost zero. 
         3 simple and compact structure. 
         4 Extremely simple maintenance requirements. 
         5 Let your satisfaction service life. 
         6 The conveying medium is free from foam and eddy currents.

Third, the type of transmission medium: 
        1. Lubricity liquids, such as mechanical oils, spindle oils, transformer oils, heavy oils, and residual oils; 
        2. Low-lubricity liquids, such as wax oil, light diesel oil, heavy diesel oil, high temperature asphalt, coal Tar, etc. 
        3, viscous liquids, such as grease, viscose, asphalt, etc.

Four and three screw pump selection instructions

    Although the three-screw pump has many advantages, if it is improperly selected, it will not only not achieve satisfactory operation results, but will also cause noise and vibration of the pump, and even seriously damage the internal parts of the pump, making the pump system unable to work properly. Selection personnel should consider carefully and rationally select models. If necessary, consult the technical department of our factory. 
When selecting a three-screw pump, it is necessary to understand the operating conditions of the pump as thoroughly as possible. In addition to the operating parameters such as the flow rate and the pressure need to be clearly defined, the characteristics of the medium to be transported such as the corrosiveness of the medium, the amount of steam, and the ratio of the solid solution. And the size of the solid particles, as well as the working temperature, viscosity, specific gravity of the medium, corrosivity of the material, suction conditions of the pump device, and installation conditions are all to be understood. According to our experience, the following should be noted when selecting the triple screw pump. Points: 
1. Select the pump speed 
     to determine the speed range with the viscosity of the pump and the pump's specifications: 
  1.1 When pumping high-viscosity media, the pump should be selected for low speed. If the viscosity is low, the corresponding high speed can be selected: 
medium viscosity > 150cst. For large size pumps (outer diameter 60mm or more), the rotation speed is 970rpm or 720rpm. If the viscosity is higher (viscosity) 600cst), for example, viscose liquid, it can reduce the speed. 200-500rpm is recommended; 
for small size Pump, medium viscosity> 150cst, rotation speed to 1450rpm or 970rpm is appropriate, if the viscosity is higher (viscosity) 600cst), can reduce the use of speed, recommended 300-600rpm;

1.2 The higher the pump speed, the smaller the pump's volume under the same performance parameters. However, due to the high speed and high friction power, the pump wear is large and the service life is short. If the transmission medium has poor lubricity or contains For trace impurities, lower speeds should be selected so that the pump maintains a longer life, recommended below 1450 rpm. 
2. The structure can be selected according to the installation and use conditions of the pump with reference to the series and type of the three-screw pump. In principle: 
  2.1 Lubricant oils are transported, and the pump with the built-in bearing structure is selected below 80°C; 
  2.2 The temperature is exceeded When the lubricity of the medium is poor at 80°C or when the medium is poor, the pump with external bearing structure is selected. 
  2.3 The pump with poor fluidity and high viscosity, or the pump with the double-layer heat pump structure when the medium to be heated or heat-retained is required; 
  2.4 High temperature When transporting, pumps made of high temperature resistant materials should be selected. Please contact our factory.
 

3. Selection of pump material combinations: 
Different media types are required to deliver different combinations of materials.

1. The three-screw pump is divided into body and body sets and body sets.

The material combination of the body-in-one pump is as follows:

Material combination code

Material code

Pump body / bushing

Casing/Insert

Scope of application

Using range

W10

W20

 

W30

W40

W50

HT200

ZCuSn5Pb5Zn5

 

ZCuSn10Pb1

ZL109

QT450-10

Low pressure fluids with good viscosity, such as heavy fuel oils, can be delivered at low pressure.

At higher pressures, poorly lubricated liquids with lower viscosity, such as heavy oil and fuel oil, are delivered.

It can deliver low viscosity and poor lubricity media such as diesel fuel and light fuel oil.

It can deliver low lubricity liquids with suitable viscosity.

Low-viscosity liquids with poor viscosity, such as crude oil and fuel oil, can be delivered at low pressure.

The material combination of the body sleeve separation pump is as follows:

Material combination code

Material code

Pump body

Casing

bushing

Insert

Scope of application

Using range

W12

HT200

ZCuSn5Pb5Zn5

At higher pressures, poorly lubricated liquids with lower viscosity, such as heavy oil and fuel oil, are delivered.

W13

HT200

ZCuSn10Pb1

It can deliver low viscosity and poor lubricity media such as diesel fuel and light fuel oil.

W14

HT200

ZL109

Low pressure fluids (such as lubricating oils) with good lubricity and viscosity.

W15

HT200

QT450-10

Poorly lubricious liquids (such as residual oils) can be transported.

W22

W23

Welding Q235

Welding Q235

ZCuSn5Pb5Zn5 ZCuSn10Pb1

For special occasions (such as water pump), the medium with good viscosity and good viscosity is conveyed under higher pressure. Poorly lubricating medium such as heavy oil, fuel oil, light diesel oil, etc. can also be delivered under slightly lower pressure.

4. Refer to the sample supplied NPSHR for pump suction capacity. 
5. 
After selecting the matching pump for the matching motor, the shaft power N of the pump can be found according to the sample data. After the shaft power plus a certain power reserve, the motor power Nm should be used as the basis for selecting the matching motor. Not less than the value obtained by multiplying the power of the pump shaft N by the power reserve coefficient K, the K value can be referenced

Table value

N(KW)

N<5

5<N<10

10<N<50

N>50

K

1.25

1.2

1.15

1.1

 

Generally, the following principles can be used to make a rough estimate. If more accurate data are required, consult a professional. 
· The flow rate and pressure of the three-screw pump are approximately linear in the same rotation speed and viscosity. The higher the pressure, the smaller the flow rate. 
· With the same viscosity and pressure, the pump flow rate is approximately proportional to the speed. 
At the same speed and viscosity, the shaft power is approximately proportional to the pressure. 
· Under the same viscosity and pressure, the shaft power is approximately proportional to the speed. 
· When the viscosity increases, the flow rate and shaft power increase, but due to the more complex relationship, consult a professional when necessary. 
As long as the type is properly selected and the maintenance is reasonable, the triple screw pump can achieve satisfactory operation.


 

Horizontal triple screw pump performance parameters

Pump model

Flow

pressure

P

MPa

Rotating speed

n

r/min

Power p(kw)

Allow to suck up the vacuum height

HS(m)

import

Mm

Export

Mm

Pump weight

w(kg)

motor model

(Y series)

3 /h

L/min

Shaft power

Motor

power

3G

3GC

3GR

3GCR

(75cst)

 20×4

1

16.67

1.0

2900

0.68

0.75

6

20

15

8

801-2B3(2B5)

0.8

13.33

2.5

1.1

1.5

90S-2B3(2B5)

0.4

6.67

1.0

1450

0.3

0.55

6.5

801-4B3(4B5)

0.3

5

2.5

0.5

0.75

802-4B3(4B5)

20×6

0.8

13.33

4.0

2900

1.7

2.2

6

20

15

9

90L-2B3(2B5)

 0.6

10

6.0

2.7

3

100L-2B3(2B5)

0.3

5

4.0

1450

0.8

1.1

6.5

90S-4B3(4B5)

0.2

3.33

6.0

1.35

1.5

90L-4B3(4B5)

25×4

2.0

33.33

1.0

2900

1.1

1.5

6

25

20

9

90S-2B3

1.6

26.67

2.5

2.2

3

100L-2B3

0.8

13.33

1.0

1450

0.5

0.75

6.5

802-4B3

0.6

10

2.5

1.1

1.5

90L-4B3

25×6

1.6

26.67

4.0

2900

3.4

4

6

25

20

11

112M-2B3

1.4

23.33

6.0

5

5.5

132S1-2B3

0.6

10

4.0

1450

1.6

2.2

6.5

100L1-4B3

0.4

6.67

6.0

2.5

3

100L2-4B3

30×4

3.6

60

1.0

2900

1.9

2.2

5.5

32

25

15

90L-2B3(2B5)

3.2

53.33

2.5

3.8

4

112M-2B3(2B5)

1.6

26.67

1.0

1450

0.9

1.5

6

90L-4B3(4B5)

1.2

20

2.5

1.9

2.2

100L1-4B3(4B5)

36×4

6.5

108.33

1.0

2900

3.2

4

5

50

40

twenty one

112M-2B3

6

100

2.5

6.2

7.5

132S2-2B3

2.8

46.67

1.0

1450

1.6

2.2

5.5

100L1-4B3

2.4

40

2.5

3.1

4

112M-4B3

3Gr

3GCr

(3cst)

20×4

0.8

13.33

1.0

2900

0.6

0.75

5.5

20

15

8

801-2B3(2B5)

0.3

5

1.0

1450

0.2

0.55

801-4B3(4B5)

20×6

0.6

10

2.5

2900

1.1

1.5

4

20

15

9

90S-2B3(2B5)

0.2

3.33

2.5

1450

0.4

0.75

802-4B3(4B5)

25×4

1.6

26.67

1.0

2900

1.1

1.5

4

25

20

9

90S-2B3

0.6

10

1.0

1450

0.5

0.75

802-4B3

25×6

1.4

23.33

2.5

2900

2.2

3

4

25

20

11

100L-2B3

0.4

6.67

2.5

1450

1.1

1.5

90L-4B3

30×4

3.2

53.33

1.0

2900

2.0

2.2

4

32

25

15

90L-2B3(2B5)

1.2

20

1.0

1450

0.9

1.5

90L-4B3(4B5)

36×4

6

100

1.0

2900

3.2

4

4

50

40

twenty one

112M-2B3

2.4

40

1.0

1450

1.6

2.2

100L1-4B3

 

 

Pump model

Flow

pressure

P

MPa

Rotating speed

n

r/min

Power p(kw)

Allow to suck up the vacuum height

HS(m)

import

Mm

Export

Mm

Pump weight

w(kg)

motor model

(Y series)

3 /h

L/min

Shaft power

Motor

power

3G

3GC

3GR

3GCR

(75cst)

36×6 A

6

100

4.0

2900

10

15

5

50

40

25

Y160M2-2B3

5

83.33

6.0

15.5

18.5

Y160L-2B3

2.4

40

4.0

1450

4.8

5.5

5.5

Y132S-4B3

2

33.33

6.0

7.7

11

Y160M-4B3

36×6 B

6

100

4.0

2900

10

15

5

50

40

42

Y160M2-2B3

5

83.33

6.0

15.5

18.5

Y160L-2B3

2.4

40

4.0

1450

4.8

5.5

5.5

Y132S-4B3

2

33.33

6.0

7.7

11

Y160M-4B3

42×4 A

10.5

175

1.0

2900

4.9

5.5

4.5

65

40

60

Y132S1-2B3

10

166.67

2.5

9.5

15

Y16M2-2B3

4.8

80

1.0

1450

2.4

4

5

Y112M-4B3

4.2

70

2.5

4.7

5.5

Y132S-4B3

42×6 A

10

166.67

4.0

2900

16

18.5

4.5

65

40

70

Y160L-2B3

9

150

6.0

21.5

30

Y200L1-2B3

4.2

70

4.0

1450

7.5

11

5

Y160M-4B3

3.6

60

6.0

10

15

Y160L-4B3

3Gr

3GCr

(3cst)

36×6 A

5

83.33

2.5

2900

6.2

7.5

4

50

40

25

Y132S2-2B3

2

33.33

2.5

1450

3.1

4

Y112M-4B3

36×6 B

5

83.33

2.5

2900

6.2

7.5

4

50

40

42

Y132S2-2B3

2

33.33

2.5

1450

3.1

4

Y112M-4B3

42×4 A

10

166.67

1.0

2900

4.5

5.5

4

65

40

60

Y132S1-2B3

4.2

70

1.0

1450

2.4

4

Y112M-4B3

42×6 A

9

150

2.5

2900

10.5

15

4

65

40

70

Y160M2-2B3

3.6

60

2.5

1450

4.8

5.5

Y132S-4B3

3GW

3GCW

(3cst)

36×6 A

5

83.33

2.5

2900

6.2

7.5

4

50

40

25

Y132S2-2B3

2

33.33

2.5

1450

3.1

4

Y112M-4B3

42×4 A

4.2

70

1.0

1450

2.4

4

4

65

40

60

Y112M-4B3

2.3

38.33

1.0

970

1.9

2.2

Y112M-6B3

42×6 A

3.6

60

2.5

1450

4.8

5.5

4

65

40

70

Y132S-4B3

1.8

30

2.5

970

2.6

3

Y132S-6B3

 

 

 

 

 

 

 

 

11

Pump model

Flow

pressure

P

MPa

Rotating speed

n

r/min

Power p(kw)

Allow to suck up the vacuum height

HS(m)

import

Mm

Export

Mm

Pump weight

w(kg)

motor model

(Y series)

3 /h

L/min

Shaft power

Motor

power

3G

3GC

3GR

3GCR

(75cst)

50×2

17.5

291.67

0.6

2900

5.2

5.5

4.5

80

50

80

132S1-2B3

16

266.67

1.0

8.1

11

160M1-2B3

8.2

136.67

0.6

1450

2.6

3

5

100L2-4B3

7.5

125

1.0

4.0

5.5

132S-4B3

50×4A

17.5

291.67

1.6

2900

11.6

15

4.5

80

50

90

160M2-2B3

16

266.67

2.5

16.5

18.5

160L-2B3

8.2

136.67

1.6

1450

5.8

7.5

5

132M-4B3

7.5

125

2.5

8.2

11

160M-4B3

50×6B

17

283.33

4.0

2900

24.9

30

4.5

80

50

105

200L1-2B3

16

266.67

6.0

37.9

45

225M-2B3

7.5

125

4.0

1450

12.45

15

5

160L-4B3

6.8

113.33

6.0

18.7

twenty two

180L-4B3

70×2

twenty four

400

0.6

1450

7

11

4.5

100

65

105

160M-4B3

twenty three

383.33

1.0

9.8

15

160L-4B3

15

250

0.6

970

4.8

5.5

5

132M2-6B3

14

233.33

1.0

6.5

7.5

160M-6B3

70×3

twenty two

366.67

1.0

 

1450

 

8.72

15

 

4.5

 

 

80

 

 

50

 

 

101

 

160L-4B3

1.6

13.95

18.5

180M-4B3

2.5

20.5

twenty two

180L-4B3

70×4

twenty four

400

1.6

1450

14

18.5

4.5

100

65

120

180M-4B3

twenty two

366.67

2.5

20.5

twenty two

180L-4B3

15

250

1.6

970

7.5

11

5

160L-6B3

14

233.33

2.5

13.5

18.5

200L1-6B3

3Gr

3GCr

(3cst)

50×2

16

266.67

0.4

2900

3.3

5.5

4

80

50

80

132S1-2B3

7.5

125

0.4

1450

1.7

2.2

100L1-4B3

50×4A

16

266.67

1.0

2900

8.1

11

4

80

50

90

160M1-2B3

7.5

125

1.0

1450

4.0

7.5

132M-4B3

50×6B

16

266.67

2.5

2900

15.56

18.5

4.5

80

50

105

160L-1B3

6.8

113.33

2.5

1450

7.8

5

160M-4B3

70×2

twenty two

366.67

0.4

1450

5

7.5

4

100

65

105

132M-4B3

13

216.67

0.4

970

3.5

4

132M1-6B3

70×4

twenty two

366.67

1.0

1450

9.5

15

4

100

65

120

160L-4B3

13

216.67

1.0

970

6.5

11

160L-6B3

3GW

3GCW

(3cst)

50×2

7.5

125

0.4

1450

1.7

2.2

4

80

50

80

100L1-4B3

4.3

71.67

0.4

970

1.2

1.5

100L-6B3

50×4A

7.5

125

1.0

1450

4.8

7.5

4

80

50

90

132M-4B3

4.3

71.67

1.0

970

3.5

4.0

132M1-6B3

 

 

Pump model

Flow

pressure

P

MPa

Rotating speed

n

r/min

Power p(kw)

Allow to suck up the vacuum height

HS(m)

import

Mm

Export

Mm

Pump weight

w(kg)

motor model

(Y series)

3 /h

L/min

Shaft power

Motor

power

3G

3GC

3GR

3GCR

(75cst)

 85×2

43

716.67

0.6

1450

12.5

15

4.5

125

80

158

160L-4B3

40

666.67

1.0

18

twenty two

180L-4B3

28

466.67

0.6

970

8.5

11

5

160L-6B3

25

416.67

1.0

10

15

180L-6B3

85×4

43

716.67

1.6

1450

25

30

4.5

125

80

178

200L-4B3

40

666.67

2.5

36

45

225M-4B3

28

466.67

1.6

970

19.5

twenty two

5

200L2-6B3

25

416.67

2.5

25.4

30

225M-6B3

100×2

70

1166.67

0.6

1450

20

twenty two

4

150

100

200

180L-4B3

68

1133.33

1.0

27.7

30

200L-4B3

45

750

0.6

970

13.8

15

4.5

180L-6B3

43

716.67

1.0

18.2

twenty two

200L2-6B3

110×2

94

1566

0.6

1450

twenty three

30

4

200

150

225

Y200L-4B3

90

1500

1.0

34

45

Y225M-4B3

60

1,000

0.6

970

17.3

18.5

4.5

Y200L1-6B3

56

933.3

1.0

27.7

30

Y225M-6B3

110×4

94

1566

1.6

1450

53

75

4

200

150

325

Y280S-4B3

90

1500

2.5

80

90

Y280M-4B3

60

1,000

1.6

970

36

45

4.5

Y280S-6B3

56

933.3

2.5

48

55

Y280M-6B3

3Gr

3GCr

(3cst)

85×2

40

666.67

0.4

1450

8

15

4

125

80

158

160L-4B3

25

416.67

0.4

970

4.2

11

160L-6B3

85×4

40

666.67

1.0

1450

20

twenty two

4

125

80

178

180L-4B3

25

416.67

1.0

970

10.3

15

180L-6B3

100×2

68

1133.33

0.4

1450

12.7

twenty two

4

150

100

200

180L-4B3

42

700

0.4

970

7.5

15

180L-6B3

110×2

90

1500

0.4

1450

20

30

4

200

150

225

Y200L-4B3

56

933.3

970

13.9

18.5

Y200L-6B3

110×4

90

1500

1.0

1450

34

45

4

200

150

325

Y225M-4B3

56

933.3

970

twenty three

30

Y225M-6B3